Bondor Manufacturing Co.

Inflatable and Foam Dock Seals - Toll free:1-800-421-0314

A Division of FS Industries, PO Box 72659 Providence, RI
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DH Series Hydraulic Dock Leveler

hydraulic dock leveler
The "DH" Series hydraulic
leveler is value engineered
to meet both application
and budget constraints
while maimizing prod-
uctivity, optimizing
efficiency adn improving
safety. From superior
structural design to
unlimited operator
features, the "DH" Series
hydraulic leveler is a wise
investment.
Standard Features Include

• Simple Push Button Control
• Four Sided Box Construction - Deck Assembly
• Inverted Single Acting Hoist Cylinder
• Full Hydraulic Lip Activation
• Velocity Safety Stop
• Lockout/Tagout Maintenance Strut

• Night Locks/Cross Traffic Support
• Motor Overload Protection
• Low Maintenance Design
• Full Range Toe Guards
• Two (2) B410-14 Laminated Bumpers

 
dock leveler Heavy Duty Single Action Main Cylinder
• Inverted cylinder mount keeps hose
   routing protected under deck.
• Chrome plated 3 1/2" rod with 3" ID
   bore adds stability during ramp hoist
   and "Lock-Up" conditions.
• Extenally mounted non-adjustable,
   velocity safety fuse prevents free fall
   of loaded platform to 3".
levelers
Structurally Superior
• Over 29" of direct rear hinge support - heaviest in the
   industry.
• Four sided box construction provides unmatched
   structural integrity.
• Deck construction is capacity dependent to insure your
   loading bridge matches the demands of the approved
   work load.
• Leveler lip and deck are constructed with high-strength
   55,000 lb. yield, safety treadplate.
• Deck support members are application dependent
Positive Lip Extension
• Nickel plated lip cylinder for added corrosion
   protection.
• Fully yield design to protect mechanism from
   backing truck.
• Cushioned lip fall.
Clean Sweep™ Frame
• Provides clear access to area
   beneath  platform.
• Allows easy removal of debris.
• Ideal where maintaining sanitary
   standards is important.
Low Capacity - Roll form "C" channel
Medium Capacity - Structural "C" channel
Heavy Capacity - Structural "C" channel and "I" beam
• Close and consistent spacing of beams provide necessary
   support for 3-wheeled and 4-wheeled fork trucks.
Simple Push Button Control
Lockout/Tagout Maintenance Struts
• Non-metallic Nema 4 single push button control.
• Control components are UL listed or recognized.
• Overload protection for motor is standard.
• Optional interlocking and integrated panels are available.
• Permanently mounted, hinged
   maintenance strut supports deck
   during  maintenance or inspection.
• Hinged maintenance strut lockout/
   tagout capable.
Efficient Power Souce
• 1.5 HP totally enclosed fan cooled
   (TEFC) motor.
• 115v single phase motor (3 phase
   optional).
• Translucent tank, fast fluid level
   inspection.
• Elevated frame mounted design
   keeps clear of debris.
• Integral cartridge valve is built into
   pump.

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PRICES FOR DH SERIES HYDRAULIC DOCK LEVELER
Size Model No. 25,000
CAP.
30,000
CAP.
35,000
CAP.
40,000
CAP.
45,000
CAP.
50,000
CAP.
60,000
CAP.
6' x 6'
DH-66
1675#
1695#
1775#
1795#
1895#
1915#
2505#
6' x 8'
DH-68
1985#
1985#
2065#
2085#
2185#
2205#
2795#
6' x 10'
DH-610
2285#
2285#
2365#
2385#
2485#
2505#
3095#
6.5' x 6'
DH-656
1875#
1875#
1955#
1975#
2075#
2095#
2685#
6.5' x 8'
DH-658
2200#
2200#
2280#
2300#
2400#
2420#
3000#
6.5' x 10'
DH-6510
2450#
2450#
2530#
2550#
2650#
2670#
3260#
7' x 6'
DH-76
1915#
1915#
1995#
2015#
2115#
2135#
2725#
7' x 8'
DH-78
2225#
2225#
2305#
2325#
2425#
2445#
3035#
7' x 10'
DH-710
2540#
2540#
2620#
2640#
2740#
2760#
3350#
Note: 60k CIR levelers hip standard with 18" lip and 6" bumpers. If wall mounted retraints are to be added a
           minimum of 2" cantilever bracket is required. 24" Pit standard on all 60k and 10' levelers.
For special service range on 10' and 12' levelers consult us.

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COMMON "DH" OPTIONS
Description Prices
Nema 12 Controls - N12CB (Interlock Terminals)
3 Phase Motor (208 & 480 Volts)
3 Phase Motor (575 Volt)
Auto Return To Dock/Leveler Stored*
Quick Cycle Lip Extend Button (Must Select Nema 12 Control Box)
Quck Cycle Lip Extend/Leveler Stop Button (Must Select Nema 12 Control Box)
Mushroom Style Emergency Stop Button
N/A
Additional Interlock Terminals (Must Select Nema 12 Control Box)
Grease Fittings
3-Wheel Lift Truck Protection (Optional for 20k thru 30k)
CleanSweep Frame
Rubber Weatherseal (Foam Rear)
Brush Weatherseal (Foam Rear)
Brush Weatherseal (Brush Rear)
18" Lip
20" Lip
24" Pit Conversion (Factory Installed)
*Must Select Nema 12 control box.

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OPTIONS
Description
Prices
Yellow Toe Guards
Yellow & Black Toe Guard Safety Type
Grease Fittings
Smooth Deck & Lip
Abrasive Finish on Deck & Lip (Includes Smooth Deck & Lip)
Abrasive Finish on Deck & Lip (On 4 Way Checker Plate)
Full Range Toeguards
Extended Lip Chamfer
Reduced Lip Crown (Range +6" - 8")
3-Wheel Fork Truck Protection (Optional for 20k thru 30k)
Auto Return to Dock (must select Nema 12 Control Box)
Quick Cycle Lip Extend Button (must select Nema 12 Control Box)
Quick Cycle Lip Extend Button/Level Stop Button (must select Nema 12 Control Box)
Mushroom Style Emergency Stop Button (Must Select Nema 12 Control Box on DH Series)
CleanSweep Frame
Rubber Weatherseal (Rear Foam)
Brush Weatherseal (Rear Foam)
Brush Weatherseal (Rear Brush)
24" Pit Conversion (blocked and elevated frame)
18" Lip
20" Lip
22" Lip
Consult us
Foam Insulated Deck
Stainless Steel Hinge Pins (Front and rear)
Remote Power Pack (Includes 25' Hose & Mounting Plate)
Special Pain Requirements
Consult us
Spray Metalized (Deck, Lip & Frame)
Spray Metalized (Deck, Lip & Frame Hydraulic Cylinder Casing)
Hot Dip Galvanized (Deck, Lip & Frame. Note: Minor Deflection May Occur Druing
Galvanizing Process. Hydraulic Only Min. 45k Board)
Consult us
Gray Touch-up Spray Paint
Yellow Touch-up Spray Paint

PIT DETAIL FOR DH SERIES
Pit dimensional tolerances are ±1/8” in depth, width and squareness, -¼” +0 in length.
We assume no liability for deviations beyond this tolerance.
Optional Bumper Plates - in lieu of above
11” wide x 20” high (Qty 2)
11” wide x 24” high (Qty 2)
Other Bumper Embed ___________________ (Qty 2)
Pit Projection Guide for Decline Slope Driveways
Rise of
Driveway

Percentage

Of Grade =

Driveway
Length
NOTE: Projection of pit may require modifications to seals and shelters.
Coordinate with supplier if required.

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PRICES FOR DH SERIES STEEL EMBED ITEMS
Size 4 Piece Angle/2 Piece
Bumper Plates
Recommended
6 Piece Angle 3 Sided Rapid
Form Pit Kit
4 Sided Box
6' x 6'
Wt.
201#
204#
350#
430#
6' x 8'
Wt.
233#
236#
450#
530#
6' x 10'
Wt.
262#
265#
615#
695#
6' x 12'
Wt.
292#
295#
760#
840#
7' x 6'
Wt.
215#
218#
370#
450#
7' x 8'
Wt.
245#
248#
540#
620#
7' x 10'
Wt.
277#
280#
720#
800#
7' x 12'
Wt.
306#
309#
890#
970#

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Description Prices
Hot Dip Galvanized Angles Consult us
Two (2) 11 x 20 Bumper Plates in Lieu of Standard Height Plates
Two (2) 11 x 24 Bumper Plates in Lieu of Standard Height Plates
Restraint Embed
Bracket Pit Floor Plate
Bumper Mounting plate for 3 sided box
Rear Pit Spacers (Factory Install)
1" & 2"
3" & 4"
5" & 6"
7" & 8"
9" & 10"
Front Angle Support
1"-3"
4"
5"
Pit Conversions (pit depth)
1" - 4" (Pit from 19 1/2" - 23 1/2") Factory Installed
5" - 8"
9" - 12"
*Note may require additional freight
Free Standing Frame With Bumper Supports
6' Long
8' Long
10' Long
12' Long
*Note may require additional freight
Free Standing Frame (Bumpers Excluded)
6' Long
8' Long
10' Long
12' Long
Run Off Guard
*Note may require additional freight
NOTE: For 6.5' use 7' price.

Specifications
GENERAL DESCRIPTION: STANDARD OPERATIONAL FEATURES:
All DH Series dock levelers incorporate the use of
hydraulics to raise and lower both the platform and lip. A
single push button activates a hydraulic pump for operating
both lip and hoist cylinders. Unit conforms to OSHA, U.S.
Department of Commerce Standard CS-202-56 and is
manufactured in compliance with the American National
Standard of Safety Performance and Testing of Dock
Leveling Devices (ANSI) MH 30.1.
The DH Series Leveler is controlled remotely from wall
mounted control panel. An array of optional control
panel features are available. Service range is from 12"
above to 12" below dock level. Lip keepers welded to
frame members provide nighttime security and crosstraffic
support. Full operating range toe guards are provided as
standard. Maintenance prop with ‘Lock-out Tag-out’
capability is provided as standard. Factory finish includes
rust inhibitive prime coat industrial grade finish. Each
leveler is shipped with two (2) (B 410-14) 4½” thick x
10”h x 14”w laminated bumpers as standard on all
capacities except the 60,000 CIR which gets 6” thick
bumpers.
CONSTRUCTION:
The platform is constructed of ¼” thick 4-way high tensile
50,000 minimum yield A572 steel safety treadplate (3/16”
for 20,000 Comparative Industry Rating (CIR)). Platform is
reinforced and supported by full-length roll formed “C”
channels (20,000, 25,000 and 30,000 lb CIR), structural
“C” channels (35,000 & 40,000 lb CIR), and a combination
of structural “C” channels and “I” beams (45,000, 50,000
and 60,000 lb CIR). Front and rear header plate is of either
½” x 7” or ½” x 8” hot rolled steel. DH Series lips are made
of 4-way safety treadplate, the 20,000 and 25,000 lb CIR
are 1/2” thick, the 30,000, 35,000 and 40,000 lb CIR are
5/8” thick, and the 45,000 50,000 and 60,000 lb CIR are
3/4” thick. The standard lip length is 16” on all capacities
except the 60,000 CIR which is 18”. Hinge tubes are 1 3/4”
OD x 5/16” wall, 1 7/8” x 3/8” wall, 2 1/8” x ½” wall, or 2
5/8” x 3/4” wall depending upon CIR. All lip hinge pins are
1” M1044 steel. Steel lip gusset are standard on 50,000
and 60,000 lb CIR models. Steel header gussets are
standard on all models 35,000 lb CIR and above. All
platforms are designed to compensate for up to 4” of
canted truck beds.
ELECTRICAL:
Hydraulic pump motor shall be 1HP TEFC at 115v
single phase. Optional 3 Phase motors are available,
consult factory. Electrical control panel is a non-metallic
Nema 4 enclosure. All electrical components, connections
and wiring are UL listed or recognized. Please Note:
Unless specifically noted on quotation, all electrical
requirements are the responsibility of others.
WARRANTY:
All DH Series models feature a full one (1) year
base warranty on all structural, hydraulic and electrical
parts, including freight and labor charge. Hydraulic
components carry an additional full one (1) year
warranty with parts and labor. Structural components
carry and additional nine (9) year pro-rated warranty.
Warrants all components to be free of defects in materials
and workmanship, under normal use, during the warranty
period. This base warranty period begins upon the
completion of installation or the sixtieth (60th) day after
shipment, whichever is earlier. Additional warranty
extensions are available upon approved submittal of
application information.
HYDRAULICS:
Platform is raised by an inverted hydraulic cylinder, all
hydraulic hoses are routed under the leveler platform,
away from debris. Hoist cylinder is hard chrome-plated,
single acting design with 3” OD rod and 3 ½” ID bore.
Hoist cylinder is equipped with a velocity safety stop to
limit free fall of loaded platform to 3”(±1”). Lip operation
is controlled by a hard chrome-plated cylinder having a
2 ½” ID bore and is fully yieldable. Elevated, frame
mounted pump and motor assembly keeps clear of debris
accumulation in pit.
DLM, Dock Leveler, Dock Levelers, Hydraulic Dock Leveler, Hydraulic Dock Plate, Loading Dock Leveler, Pit Mount Dock
Levelers, Pit Mounted Dock Leveler, and Pit Mounted Dock Levelers from your complete source for material handling equipment.
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