Bondor Manufacturing Co.

Inflatable and Foam Dock Seals - Toll free:1-800-421-0314

A Division of FS Industries, PO Box 72659 Providence, RI
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MANUAL POWERSTOP VEHICLE RESTRAINT
The Manual PowerStop restraint is value
engineered to meet both application and
budget constraints while maximizing
productivity, optimizing efficiency and
improving safety. The PowerStop Series
restraint is designed to comply with
NHTSA 1998 Rear Impact Guard (RIG)
standard.
STANDARD FEATURES FOR THE MANUAL POWERSTOP VEHICLE RESTRAINT
• Low Profile, Non-impact Design (wall or driveway
   mount)
• Unique Dual Locking Restraint Arm To Minimize
   “Trailer Creep”
• Restraining Force In Excess of 30,000 lb Average
• Protective Debris Guard
• Industrial Powder Coated Finish
• Designed to Accommodate Rear Impact Guard (RIG)
   Outlined in 1998 NHTSA Regulation
• 1 Year Parts & Labor Warranty 11 3/8”
PRICES FOR THE MANUAL POWERSTOP VEHICLE RESTRAINT
Model Weight Price
Powerstop (M) 310# $2,080
Powerstop (manual restraint, manual lights) (MML) 340# $2,531
Powerstop (manual restraint, automatic lights) (MAL) 375# $2,813
Simple and Reliable Performance
Dual Locking
Mechanical activation of the PowerStop Series Restraint
is easy. The dock attendant simply lifts up on the release
lever with the operating bar after the truck is parked
against the dock bumpers. The restraint is easily observed
capturing the Rear Impact Guard (RIG). During the
loading process, the spring loaded restraint arm floats
freely with the trailer.
A uniquely configured restraining arm dramatically limits
trailer creep
to the 50% better than competitors and
substantially reduces the possibility of premature
departure and landing gear collapse.
Effective Communication
When combined with Dock Alert™ communication
system, the PowerStop fosters and extremely safe and
efficient loading dock environment by establishing a clear
line of communication between truck drivers and dock
personnel.
Low Maintenance Design
A stationary mount design means less maintenance which
can limit potential damage throughout the life of the
PowerStop. A protective "bellows style" debris guard
prevents debris build up in and around the restraint arm,
reducing house keeping and maintenance requirements.
The PowerStop is quickly and easily stored by pushing
down on the restraint arm assembly with the operating
bar.
The inside control panel and exterior compact light
package incorporate instinctive red and green signals
which work in opposing modes. A green light outside
guides a backing truck into the dock position while a
red light inside warns the dock attendant that loading/
unloading conditions are not safe. Once the PowerStop
has secured the vehicle, the lights can be witched to
green inside and red outside, informing the truck driver
to not move and indicating a safe condition for the dock
attendant.
Three Manual PowerStop
Communication Systems
PowerStop-M
PowerStop-
MML
PowerStop-MAL
- restraint and communication signage only
- Restraint, communication signage and
   manually switch operated lights
- Restraint, communication signage and
   automatically switching lights.
Specification
GENERAL DESCRIPTION: PowerStop-MAL - PowerStop-MAL with Automatic
All Manual PowerStop (PowerStop-M) vehicle restraints Dock Alert Communication System. Adding the automatic
Dock Alert communication system to the PowerStop-M
are designed to secure a cargo trailer’s Rear Impact
Guard (RIG) to reduce the likelihood of premature trailer
separation during the loading/unloading process. The
exclusive PowerStop vehicle restraint features a complete
mechanical restraint mechanism, activation rod and storage
bracket, along with communication signage. An optional
Dock Alert Communication System, including inside
control panel and exterior communication lights, is also
available.
establishes a clear line of communication between truck
drivers and dock personnel. During normal operation the
control panel switch is in the “On” position. When the
restraint arm is in the stored position, the exterior light
will flash green indicating the truck is clear to approach
or depart the dock while the interior light flashed red
warning the dock attendant conditions are not safe for
loading/unloading. Once the restraint has been activated,
and the dock attendant confirms the restraint arm has
engaged the RIG, the Dock Alert will automatically
change light signal conditions. Now the exterior light
flashed red warning the driver not to pull away, while the
interior light flashes green indicating safe conditions and to
proceed with the loading/unloading. In the “By-Pass”
position, the system will override the automatic feature
providing a flashing red light on the exterior and a flashing
green on the interior.
CONSTRUCTION:
The PowerStop-M restraint system is designed to be a
stationary mount, non-impact device, permanently mounted
to loading dock foundation or drive approach. Restraint
shall be preserved in a non-corrosive powder-coated finish
with plated hardware. Restraint arm shall be protected by
a bellows style cover to eliminate the accumulation of
debris. Once activated, the PowerStop-M extends upward
to the RIG. The uniquely designed dual locking restraint
arm minimizes “trailer creep”, securing the trailer with over
EXTERIOR LIGHTS:
Standard on PowerStop-MML and PowerStop-MAL
30,000 lb. (average) of pull-out force. The PowerStop-M
restraint packages, low profile, traffic style, incandescent
red and green lights for communication between truck
driver and dock personnel. A set of caution signs warns
truck driver to “Back In or Pull Out On Green Light Only”.
is affordable and easy to install. It is ideal for all man-
ufacturing, warehouse and distribution applications.
OPERATION:
PowerStop-M - Restraint Only. Once trailer is parked
ELECTRICAL:
tight against dock bumpers, the dock attendant inserts one
end of the operating bar under the release lever on the right
hand side of the restraint and lifts up, activating the restraint.
The spring loaded float assembly allows the restraint arm to
move up and down with the RIG during the loading
process. Dock attendant should visually inspect and
confirm that the restraint has traveled vertically and has
engaged the horizontal member of the RIG. The operating
bar can then be returned to its storage bracket. Dock
leveler may be activated and loading/unloading may begin.
When loading/unloading is complete and the dock leveler
is returned to its stored position, the operating bar is
inserted into the top of the slide track on the restraint. The
restraint arm is pushed down until the release lever locks
the restraint arm. Operating bar is returned to its storage
bracket.
The PowerStop-M, PowerStop-MML, PowerStop-MAL
vehicle restraint are available as a stand alone unit or
combined electrically with your dock leveler selection.
Electrical requirements for PowerStop-MML and
PowerStop-MAL are 115v single phase installed in a
NEMA 12 enclosure. All electrical control panel
components, connections and wiring are UL listed/
recognized. Please Note: Unless specifically noted on
quotation, all electrical requirements, including mounting
of control box, outside lights and signs, are the
responsibility of others.
INSTALLATION:
Requires mounting of restraint unit, operating bar storage
bracket, and when including Dock Alert Communication
System, control panel, exterior lights and signs, in strict.
WARRANTY:
PowerStop-MML - PowerStop-M with Manual Dock
All PowerStop-M vehicle restraints feature a full one (1)
Alert™ Communication System Adding a manual Dock
year base warranty on all structural, and electrical parts,
including freight and labor charges. Warrants all com-
ponents to be free of defects in materials and workman-
ship, under normal use, during the warranty period. This
base warranty period begins upon the completion of
installation or the sixtieth (60th) day after shipment,
whichever is earlier.
Alert communication system to the PowerStop-M
establishes a clear line of communication between truck drivers and dock personnel. At the beginning and end of a
loading cycle, the dock attendant positions the selector
switch on the interior control panel to the “Do Not Service
Trailer” position. A flashing red light on the interior panel
warns the dock attendant conditions are not safe for
loading/unloading, while a flashing green light on the
exterior wall indicates the truck is cleared to approach or
depart the dock. Once the restraint has been activated and
the dock attendant confirms the restraint arm has engaged
the RIG, the selector switch should be placed in the
“Service Trailer” position. In this position the exterior light
will flash red warning the driver not to pull away, while the
interior light will be flashing green indicating safe conditions
and to proceed with the loading/unloading.
OPTIONS FOR THE MANUAL POWERSTOP VEHICLE RESTRAINT
Model Weight Price
Standard Dock Alert Models
Dock Alert 25# $620
Optional LED Version 25# $176
Competitive Dock Alert Models
Manual Light System 20# $458
Optional LED Version 20# $212
Common Dock Alert Options
Door limit switch ~ $197
L.E.D. Inside Lights Only ~ $106
L.E.D. Outside Lights Only ~ $106
L.E.D. Inside/Outside Lights ~ $176
Key Locks in lieu of selector Switch (price each where applicable) ~ $78
Explosion Proof Controls Consult us
Stanchion for open dock ~ $557
Common Vehicle Restraint Options
Ground Mount Installation Hardware (two (2) chemical anchors & adhesive
Two (2) expansion anchors*
~ $190
Wall/Ground Mount Installation Hardware (Expansion Anchors) ~ $85
Wall or Drive Embed Plate ~ $197
Driveway Plate (Bolt On) ~ $233
Low Dock Pit Floor Plate (9414-0056) (Includes 4 Anchor Bolts) ~ $148
1-2" Cantilever Bracket ~ $155
3-4" Cantilever Bracket ~ $197
5-6" Cantilever Bracket $275
6-12" Cantilever Bracket $550
Interlock Terminals (for extra leveler or door switch) ~ $120
Door limit switch  ~ $197
Over Travel Audible Alarm ~ $409
L.E.D. Inside Lights Only  ~ $106
L.E.D. Outside Lights Only  ~ $106
L.E.D. Inside/Outside Lights  ~ $212
Lights Off Selector Switch ~ $92
Key Locks in lieu of selector Switch (price each where applicable)  ~ $78
Spray Metalized  ~ Consult us
Remote Power Pack (hose extra) ~ $9/per ft.
Explosion Proof Controls  ~ Consult us
Stanchion for open dock  ~ $557
Combined Controls with Leveler  ~ Consult us
* Specify Concrete Depth
Note: Door limit switch, if required, is additional.
Dock Alert (Includes Exterior Signs)
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