Bondor Manufacturing Co.

A Division of FS Industries, PO Box 72659 Providence, RI
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POLY-KOR XHD

VERSATILITY & DEPENDABILITY
The Poly-Kor XHD is a multifaceted door capable of filling the
needs of a wide variety of applications. From oversized
openings (12' X 12' shown right), to washdown, USDA,
security, and refrigerated applications the Poly-Kor XHD is
able to withstand the daily rigors of all types of traffic. From
cart and pallet jack traffic to medium duty fork lift traffic, the
Poly-Kor XHD is a rugged and dependable performer.
The strength of the Poly-Kor XHD lies in its skeletal
construction. A tubular aluminum frame welded to an
aluminum stile acts as the rugged backbone of the XHD. This
strong, lightweight frame provides the Poly-Kor XHD
excellent dimensional stability. In large openings where slab
and molded doors will warp and lose their ability to effectively
separate two environments, this door retains its shape and seal.
THE POLY-KOR XHD FEATURES:
42" high bumpers: Absorb shock from loads impacting the
   doors, reducing the stress on hardware and mount assemblies.
24" high by full width vision panels: Allow excellent visibility
   and reduces hazards associated with heavy two way traffic.
Full perimeter seals: Complement insulated core by
   significantly reducing energy flow between environments.
Bottom jamb guards: Protect jamb from load and fork damage.
Perimeter rivets: Ensures doors will not delaminate even in
   high pressure wash down applications.
V-Cam hardware: Forty years of successful operation, gravity
   action design allows doors to operate efficiently for years.
Safety Cushion nosing: Helps prevents injuries caused by
   closing panels.
USDA Approved door materials.
Combination Bottom Bearing
and Jamb Guard (standard)
Adjustable Spring
Compensator (optional)
V-Cam Hardware (standard)
Poly-Kor XHD
Construction (standard)
8¾" Jamb Guard (optional)

SPECIFICATIONS FOR POLY-KOR XHD
Custom Built Hardware
Doors shall be custom manufactured to fit new or
existing openings with the required clearances for proper
door operation. Each leaf shall be made to a tolerance
of +0", -1/8" in width and height.
Hardware shall be corrosion resistant cast Meehanite
(45/50,000 psi compression) "V" cam. Cam hardware
shall be factory aligned and prepinned to a 1 5/16"
diameter full height steel tube (62,000 psi). Hardware
assembly and door body shall be secured by means of
a full-height extruded clear anodized aluminum mount
reinforced with an interior full-height welded aluminum stile.
Door Body
Doors shall be 1 3/4" thick with a unitized construction
using corrosion-resistant aluminum extrusions with a
.125" wall thickness and continuously welded to form
a high strength internal frame, bonded and riveted to
door facings of abrasion-resistant, high impact PGA
with a full color impregnated finish or 16 gauge zinc-
coated galvanized steel facing (slab or molded type
doors shall not be permitted). Bonding peel strength
shall be 60 psi minimum, standard 2" per minute at
25°C Scott tester. Aluminum rivets shall have a tension
value of 450 lbs. each.
Seals
Air seals shall be standard at the jambs, header, floor,
meeting astragals and hardware cutouts. Seals shall control
air infiltration of the total door unit in accordance with
ASHRAE Bulletin 90-75. Laboratory test shall verify air
infiltration control capability of less than 5 cfm per linear
foot of door equipped with full perimeter seals.
Windows
Flexible, closed-cell, urethane insulating foam core shall
be used to fill all spaces between the extrusions. The foam
core shall be completely bonded to the facing.
Vision panels shall be 24" high by full width, double
glazed unbreakable GE Lexan® with an optical clarity of
96%. Vision panels shall be secured with aluminum rivets.
The leading edge of each leaf shall have a safety
cushioned loop type nosing.
Note: Doors may be shown with options, available at
additional cost.
Note: All doors are constructed to the company's rigid
specifications. Because our technology is continually being
improved, those specifications are subject to change without
notice.
Standard heavy duty flexible tear-drop bumpers shall be
42" high and be factory installed (USDA option on the
bumpers when required).

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PRICING
Poly-kor XHD Model: rigid, insulated - for light duty forklift traffic
in openings up to 10' x 10'
Add freight for Poly-kor XHD (7.5/s.f.) Models.
DOOR OPENING SIZE PRICE
4' x 7' -
5' x 7' -
6' x 7'
7' x 7'
5' x 8'
6' x 8'
7' x 8'
8' x 8'
8' x 10'
10' x 10'
CAM LIFT HARDWARE 90° X 90°
1 1/2" RISE IS STANDARD
WHERE REQUIRED, SPECIFY
ALTERNATE RISE CAM 3/4" OR
DEEP SEAT CAM
CAM HARDWARE FACTORY
ALIGNED AND PRE-PINNED
All Models include:
~ 1 3/4" thick, insulated construction.
Impact Protection
~ 14" x 16" double-glazed flush-mounted 1/8" polycarbonate
   windows*.
8 3/4" high Jamb Guards: add $187/pr.
Std. 42" high poly bumpers
~ Full perimeter air seals.
~ 1 1/2" rise cams and plain bottom bearings.
~ Hold-open pins.

Specifications: 1 3/4" insulated, Rigid Order Number: __________
Date: ___/___/___
Sold To: __________________________
PO#: __________________________
Job Name: __________________________
Ship Week of: ____/____/____
Quantity: ______________ Pair / Single
Net Opening: _____" Wide    _____" High
COLOR SELECTION (Circle one)
Black, Cloud Gray, Charcoal Gray, Cadet Blue, Cocoa, Chocolate, Beige, Red, Burgundy, White, Royal Blue,
Green
DOOR FEATURES & OPTIONS
SPRING BUMPERS
24" Wide 42" Wide
42" Height is standard
[     ] [     ] 12" High
[     ] [     ] 18" High
[     ] [     ] 24" High
[     ] [     ] 36" High
LOWER HINGE
Combo Bearing/Jamb Guard is standard
[     ] 8 3/4" High x 3" Deep Jamb Guard
WINDOW SIZES (Dual Pane)
24" High x Full Width is standard
[     ] 7 1/2" x 10 1/2"
[     ] 11 1/2" x 15 1/2"
[     ] 14" x 16"
[     ] 16" x 18"
[     ] 24" x 24"
FOR PRESSURE AND WIND LOADS:
[     ] 4" Light Duty Spring
[     ] 4" Heavy Duty Spring
[     ] Spring Compensator
FLEXIBLE TRANSOMS, 1/4"
[     ] Specify Size ____" W x   ____" H
SEALS
Full Perimeter Air Seal is standard
[     ] Jamb & Header Seal Only
V-CAM OPTIONS
Combo Bottom
Bearing/Jamb Guard
8 3/4" Jamb Guard
with Bottom Bearing
1 1/2" Rise 90° x 90° is standard
[     ] Deep Seat Cam 90° x 90°
[     ] 3/4" Rise 90º x 90º
[     ] 1 1/2" Rise 90º x 125º Spacer
[     ] 1 1/2" Rise 90º x 135º Angle
[     ] 1 1/2" Rise 90º x 180º
INSTALLATION ACCESSORIES
[     ] Weld Plate
[     ] Mounting Strip
[     ] 2" x 6" Tubular Steel Frame, KD
Build rough opening 4 1/2" wider and 2 1/4"
taller than doors to accommodate frames.
JAMB CONSTRUCTION
V-Cam hinge requires a minimum 6" wide x
5/16" thick steel channel jamb.
Poly-Kor XHD, Door, Doors, Impact Doors, Impact Traffic Door, Impacdor, Insect Barrier, Flap-R-Door, Hatchery Door,
Rubbair Doors, and Traffic Doors from your source for material handling equipment.
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